pH is a short form for the power (p) of Hydrogen (H), which is a way of expressing the measurement of the hydrogen ion concentration. The pH scale is used to express how acidic or basic a solution is. ORP stands for “Oxidation Reduction Potential”. Measured in millivolts, ORP indicates the degree to which one chemical will oxidize or reduce another chemical. If one substance causes another to lose electrons, it is said to be an oxidizing agent whereas if it causes another substance to gain electrons, it is said to be a reducing agent. pH and ORP are often discussed together in the context of sensors as there are similarities in the construction of the two types.
More on PH
Most industrial pH applications involve the measurement of the initial pH under demanding conditions in the process and then require accurate adjustment with the addition of reagents to achieve the desired pH using ongoing pH measurement for control feedback. The pH of the solution in the final stage of a process may not be suitable for release to the environment so typically an effluent neutralization plant is employed prior to its release where end water pH is measured, neutralizing reagents are added and controlled by pH monitoring to produce a final effluent water of pH approximately 7 or neutral. Neutral pH effluent water, neither acidic nor basic, supports aquatic life and is friendly to downstream humans too. Other common industrial pH applications include controlling leach solutions to extract metals, conditioning raw lake or river waters before use in an industrial process, and steam plant water monitoring to ensure scaling does not form.
IC Controls specializes in robust on-line products to last even in the toughest applications. Designed from the outset with the goal to survive extreme conditions, our products improve process control, reduce operating costs and increase yields … while sustaining our rivers, lakes and streams for everyone’s enjoyment.
More on ORP
One of the most commonly known oxidation reactions is the rusting of steel by oxygen, to form iron oxide. The reaction is 2Fe +O2 = 2FeO where the iron in the steel (Fe) loses electrons to the oxygen and is therefore oxidized whereas the oxygen gains electrons and is reduced. This type of reaction always comes as a matched set, and it is often referred to by the contraction “redox” (reduction/ oxidation). The hyphenation in Oxidation-Reduction Potential is another indicator of the relationship between the reactions. ORP potential changes logarithmically with concentration similar to pH. ORP can be measured by a noble metal (typically platinium) surface within the sensor which provides the means to receive electrons from a reductant and give up electrons to an oxidant until equilibrium potential develops for the reactants. Together with a suitable ORP analyzer that reads out the potential in mV, ORP is a convenient way to identify precise reproducible numerical end points when a pair of reactants exchange electrons. A common industrial ORP application is the purification of water with Chlorine or Ozone. ORP millivolts rise dramatically with the concentration of hypochlorous acid (HOCl), the most powerful disinfecting form of Chlorine. At an ORP above 650 mV, free HOCl exists ensuring organisms such as E coli are dead. A related application is de-chlorination with bisulfite where at less than 250 ORP mV, free sulfite exists thus indicating that all chlorine is gone. ORP is also effective for cyanide destruction (e.g. in gold leaching), chromate reduction, chlorine dioxide disinfection, hypochlorite bleach production, and biological growth control in cooling towers and swimming pools.
IC Controls specializes in robust on-line products to last even in the toughest applications. Designed from the outset with the goal to survive extreme conditions, our products improve process control, reduce operating costs and increase yields … while sustaining our rivers, lakes and streams for everyone’s enjoyment.
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pH & ORP Analyzers (12)
IC Controls offers pH Analyzers, pH Meters and pH Transmitters to match a broad range of applications, installation requirements and budgets.
The IC Controls series:
- The SensorFlex™ – Digital Water Analysis Platform
- The 210-P and 210-P(ORP) 115/ 230 VAC Industrial pH Analyzer and ORP Analyzer with cast aluminum enclosures are corrosion resistant and rated IP66 (NEMA 4X).
- The 650, 653 and 653-9 models represent our range of two-wire pH transmitter and ORP transmitter offerings for loop-powered operation.
- The 655-T pH Analyzer and 654 ORP Analyzer are based on our legacy surface mount form factor ideal for drop-in replacement of existing analyzers.
- Link to our pH/ORP Sensors & pH/ORP Standards
The Thermo Scientific Orion AquaSensors series:
- AquaPro Multi Input Analyzer (4 input meter and seven languages)
- AV38 Digital Monitor and Controller
- AV88 AnalogPlus Universal Analyzer
- Read about – relationship between IC Controls and Thermo Orion
To select the best options for your application and budget, let us help you:
- Read one of our pH articles: pH/ORP in Metallurgical Applications, High Purity pH, Steam Cycle Monitoring & Control, pH in Oily Applications, Cyanide destruction Control
- Complete our free application review
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pH & ORP Sensors (17)
IC Controls offers purpose built pH and ORP sensors that are compatible with various makes and models of pH/ORP analyzers. Installation instructions are available for mounting options, such as insertion, submersion or ball-valve retractable as well as compatibility cross referencing between the various makes/models of analyzer.
- Replacement Sensor – call or email us with the part number, serial number, original purchase order number or your internal number for the sensor and we can easily search our ERP system and send you a quick quote. Even take a picture of the serial label on the sensor cable and we can quickly find your information.
Our rugged pH sensors are built heavier than standard sensors with unique features such as our specially-formulated solid polymer electrolyte. Our pH/ORP sensors survive longer in demanding processes because you can configure your pH or ORP sensor to your specific process parameters.
- New installation – need help selecting the best pH sensor and analyzer options for your application, let us help you with a free application review.
Some common process variables that we assist with are types of pH glass, temperature affects on glass electrodes, wood/ceramic/porous plastic reference junction, slope and offset, heat affect on slope, caustic ion error, coating of the glass, ground loops, reference contamination, chemical compatibility with the glass, sand blasting due to slurry, clogging of the pH electrode tip, high purity pH or sluggish response.
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